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ETO Sterilization: A Faster, In-House Alternative at the Same Cost

Aug 6
1 min read

Updated: Sep 21


A faster, in-house alternative to outsourced ETO sterilization: 50% less validation time, the same cost, and one integrated team.


VOLTAS offers in-house Ethylene Oxide (ETO) sterilization services, giving medical device companies a validated sterilization pathway without relying on outside vendors.

By managing validation and cycle development on-site, VOLTAS reduces sterilization validation timelines by 50% compared to traditional outsourced processes, without increasing the cost to the customer.


ETO Sterilization Under One Roof


ETO sterilization is one of the most common terminal sterilization methods for single-use medical devices, particularly for products that cannot withstand heat or radiation-based methods.


Traditionally, manufacturers have relied on external sterilization providers, requiring products to be shipped off-site, wait for external scheduling, and manage a separate vendor relationship for validation and documentation.


By bringing ETO sterilization in-house, VOLTAS removes another barrier in the development process. Devices can move from cleanroom assembly through sterilization without leaving the facility, maintaining full traceability throughout the process.


Faster Validation. Same Cost. One Team.


VOLTAS’ ISO 13485 compliant facility supports ETO sterilization runs ranging from small development batches to full pallet sterilization, supporting both early-stage builds and ongoing commercial production.


Services include:

  • In-house ETO sterilization

  • Sterile barrier packaging and labeling

  • Full sterilization validation and cycle development

  • Cleanroom assembly through sterilization under one roof

  • Complete regulatory documentation and support


With ETO sterilization integrated alongside VOLTAS’ cleanroom assembly, packaging, and regulatory teams, device manufacturers work with one connected team rather than coordinating across multiple vendors.



Voltas team member next to a 3M Steri-Vac GS8X sterilization system

 

 
 
 

1 Comment


Seemann Tech
42 minutes ago

Ethylene oxide sterilisation remains an important topic for manufacturers handling medical devices that require validated sterilisation processes. Cycle validation, packaging compatibility, and product-specific requirements are essential considerations. These principles are also relevant to the wider discussion around sterile single-use surgical instruments and their preparation for clinical use.

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Voltas logo — medical device CDMO with in-house EtO sterilization in Minnesota

Voltas is an innovative, vertically charged medical device development manufacturing company.

 

We work worldwide with clinicians, inventors and start-up medical device companies to bring patented, or simply ‘napkin-sketched’ medical device ideas to life.

 

Our services include ideation conceptualization, research and development, prototyping, regulatory services, usability testing, hydrophilic coatings, balloon development, catheter development, tool & die molds, contract manufacturing, ETO sterilization, warehousing and distribution, marketing, and sales. Everything In House

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© 2026 Voltas. ISO 13485 Compliant.

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